Berry Metal Company’s partnership with Falcon Foundry brings to steel making customers advanced equipment that is easily interfaced to the steel making process, improves efficiency, is simple to install and dramatically reduces costly downtime. Features of the UltraLife® Technology include:

  • Unique patented copper alloy pipe coil assembly engineered inside a Falcon copper casting.
  • Manufactured with patented internal pipe coil and made of high-conductivity cast copper.
  • Constructed of high conductivity/high purity copper.
  • Custom-designed and engineered to meet your furnace needs.
  • Single or double compartment water passages with separate water feeds.
  • The metallurgical bond created between the coil assembly and the copper casting results in superior heat transfer.
  • One-piece or multi-piece casting designs are available.
  • Specially-designed water passages are calculated to allow for efficient cooling, with minimum pressure drop due to the smooth inside surfaces, resulting in minimal wear.
  • The UltraLife® Casting features specially-designed hot face pockets for optimal slag retention and is designed with steel attachments to permit direct welding to the furnace for electric furnace panel applications.
  • Copper panel to extend the brick life in the furnace hot spot areas.
  • Panel is located in or above the refractory layer to preserve and extend refractory life.
  • Positioned below burner or other “hot spot” locations to provide additional cooling.
  • Can be used to inject carbon or lime lower in the furnace.
  • Easy mounting with lugs, bolts, steel straps or wedges to mount to the steel shell.
  • The fins can be filled with refractory. Easily covers with slag helping to promote life expectancy.
  • Heavy duty low maintenance design to fit any shell.
  • Copper panel to extend the brick life in the furnace hot spot areas.
  • Panel is located in or above the refractory layer to preserve and extend refractory life.
  • Positioned below burner or other “hot spot” locations to provide additional cooling.
  • Can be used to inject carbon or lime lower in the furnace.
  • Easy mounting with lugs, bolts, steel straps or wedges to mount to the steel shell.
  • The fins can be filled with refractory. Easily covers with slag helping to promote life expectancy.
  • Heavy duty low maintenance design to fit any shell.

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Additionally, Berry Metal Company provides:

  • Post Combustion Lances and Lance Tips
  • Camera Lances
  • Contact Shoes for LMF & EAF Electrode Holders
  • Water-Cooled Fabricated Panels for Sidewall Burners and EBT Burners
  • Water-Cooled Fabricated Sand Hole Panel
  • Pipe bending and fabrication
  • Spare Parts